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Image by Osman Talha Dikyar

All Projects

JPD projects.

career work.

Prior to launching JPD, I spent 8+ years designing medical, consumer, aerospace, and industrial products. Below are some examples of work that I've completed throughout my career. 

Responsible For:
- Mechanical Design
- Prototyping (Rapid, Functional)
- Functional Testing and Data Analytics
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Collaboration with fabrics developers
- Production Sourcing




Materials and Processes Used:
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics
- Tyvek Fabric Sewing
- COTS Electrical Components
- COTS Mechanical Components
- COTS Hardware



Status: Development and three functional prototypes completed

HEPA Filter Backpack

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Responsible For:
- Mechanical Design
- Prototyping (Rapid, Functional)
- Functional Testing and Data Analytics
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Collaboration with fabrics developers
- Production Sourcing




Materials and Processes Used:
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics
- Four-way Stretch Fabric
- Printed Flexible Electrodes
- Raspberry Pi
- Off-the-Shelf Hardware



Status: Development and five functional prototypes completed

Voltage-Reading Smart Garment

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Responsible For:
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Production Sourcing
- Production Management
- Inventory Management





Materials and Processes Used:
- Custom Sheet Metal
- Off-the-Shelf Hardware
- Off-the-Shelf Electrical Components
- Electrical Systems Design






Status: Development and production of 25 units completed

Portable High-Power UV Curing Light
 

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Responsible For:
- Mechanical Design
- Prototyping (Rapid, Functional)
- Functional Testing and Design Iteration
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Production Sourcing





Materials and Processes Used:
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics
- Machined Alloy Steel
- Off-the-Shelf Hardware





Status: Development and production of 2500+ units completed

Antimicrobial Foldable Handbag Stand

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Responsible For:
- Mechanical Design
- Prototyping (Rapid, Functional)
- Functional Testing and Design Iteration
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Production Sourcing
- Production Management



Materials and Processes Used:
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics
- Aluminum Wireforms
- Sewn Canvas and Fabric Mesh
- Off-the-Shelf Hardware





Status: Development and production of 25 units completed

CatMobile
 

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Responsible For:
- Mechanical Design
- Prototyping (Rapid, Functional)
- Mechanical Testing / Design Iteration
- Electrical System Testing / Firmware Iteration
- Design for Manufacturing (DFM)
- CAD Modelling, Drawings, and BOMs
- Production Sourcing & Management
- Quality Assurance / In-Line Testing
- Assembly, Inventory, and Logistics Management

Materials and Processes Used:
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics and Thermoplastics
- Silicone/TPU Overmolding
- Machined Aluminum
- COTS Electrical Components and Hardware
- Custom PCB and Firmware
- Technical Assembly Management
- CAPA, ISO 9001


Status: Development and QTY 1k+ production completed

Electromechanical Haircare Device
 

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Responsible For:
- Conceptual / Mechanical Design
- Prototyping (Rapid, Functional)
- Functional Testing and Design Iteration
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Packaging Design
- Production Sourcing
- Production Management
- Quality Assurance / Lot Control
- Logistics and Inventory Management

Materials and Processes Used:
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics
- Silicone/TPU Overmolding
- Custom Blister Pack
- Die Cut Foam
- White Room Assembly
- CAPA, ISO 9001, ISO 13485


Status: Development and QTY 5k+ production completed

Hands-Free Epistaxis Control Device
(Second Generation)

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Responsible For:
- Conceptual / Mechanical Design
- Prototyping (Rapid, Functional)
- Testing and Design Iteration
- Design for Manufacturing (DFM)
- CAD Models, Drawings, and BOMs
- Packaging Design
- Production Sourcing
- Production Management
- Quality Assurance / Lot Control
- Logistics and Inventory Management

Materials and Processes Used:
- Aluminum Wireforms
- 3D Printed Plastics (FDM/SLA)
- Injection Molded Plastics
- Silicone Overmolding
- Heat Seal Tyvek/Poly Pouch
- Die Cut Foam
- Printed Cardstock Boxes
- White Room Assembly

Status: Development and QTY 20k+ production completed

Hands-Free Epistaxis Control Device
(First Generation)

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